industrial kiln furnace,rotary kiln dryer,limestone kiln furnace,gypsum cement kiln

fertilizer machine
Zhengzhou Taida Mining and Metallurgy Equipment Co., Ltd.
Mainly merges manufacture of

industrial kiln furnace

,

rotary kiln dryer

,

limestone kiln furnace

,

gypsum cement kiln

and production into an integral system.
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Limonite Rotary Kiln

Limonite Rotary Kiln

Application range of limonite rotary kiln: it is widely applied to metallurgy, chemical industry and building material industry.
Applicable materials: limonite iron ore
Product Details
Tel:0086-18539990967 Email:info@tdaxy.com
Product introduction
Beneficiation calcination rotary kiln is applied to calcination of limonite and hematite. Rotary kiln refers to rotary calcining rotary kiln. It belongs to building material equipment kind. According to types of materials, rotary kiln can be divided into three types, cement rotary kiln, metallurgy chemical rotary kiln and limestone kiln.

Brief introduction to limonite rotary kiln:

Limonite iron ore mainly consists of iron ox hydroxide and brown natural mineral matters. But, there is not much iron content in the limonite. It can be used to produce iron oxide red which is a kind of red brown powder applied as low-level pigment. It cannot only be applied to the production of paint, rubber and printing ink, can also be used as catalyst, glass, diamond and polishing agent for metal. Therefore, iron oxide red plays a very important role in industrial production. Limonite rotary kiln is an important equipment applied to produce iron oxide red.

Advantages of limonite rotary kiln:

The production process of iron oxide red takes advantage of natural rich brown iron. After crushing, classification, beneficiation, filtering, drying and calcining process, iron oxide red can be got. This production process is short and only needs natural limonite as raw material. There is no chemical reaction process in the whole production process. Compared with present production process, it costs less and can save a great amount of expense for customers. Therefore, using rotary kiln to produce iron oxide red is characterized by large production scale and high efficiency. Proper control is a key point. In the calcining process of rotary kiln, temperature control process is a very important step. Temperature control is closely relevant to the stability, quality, energy consumption and production safety of products.
 
limonite rotary kiln

limonite rotary kiln

Working principle of limonite rotary kiln
 
flow chart of limonite rotary kiln
 

1.     After storage, raw ore will be directly fed to tail of rotary kiln after passing by belt weigher, belt conveyor, silo and air-lock valve. In order to save investment, there is only a stability bunker at the end of kiln.
2.     After entering limonite rotary kiln, ore will be heated first. Raw ore and hot air will move forward reversely. At heating part, raw ore will be heated to reduction temperature and enter reduction zone.
3.     The temperature of flame center in reduction zone should be controlled at 1000 degree. The hot air’s temperature at reduction zone should be controlled at 700 degrees and reverted to magnetite after reacting with reducing gas.
4.    Then, ore will enter cooling area and meet with coal gas. Coal gas will be preheated. Ore will be discharged out after being cooled. After being water-cooled by continuous bucket conveyor, ore will be sent to storage.

 
 
Technical Parameters
 
Specifications (m)
Dimension Power (kw) Total weight (t) Notes
Diameter (m) Length (m) Inclination (%) Output (t/h) Rotary speed (r/min)
Φ2.5×40 2.5 40 3.5 180 0.44-2.44 55 149.61 With vertical preheater
Φ2.5×50 2.5 50 3 200 0.62-1.86 55 187.37 ----
Φ2.5×54 2.5 54 3.5 204 0.48-1.45 55 196.29 ----
Φ2.7×42 2.7 42 3.5 320 0.10-1.52 55 198.5 ----
Φ2.8×44 2.8 44 3.5 400 0.437-2.18 55 201.58 Decomposition outside the kiln
Φ3.0×45 3 45 3.5 500 0.5-2.47 75 210.94 ---- 
Φ3.0×48 3 48 3.5 700 0.6-3.48 100 237 Decomposition outside the kiln
Φ3.0×60 3 60 3.5 300 0.3-2 100 310 Bauxite calcining kiln
Φ3.2×50 3.2 50 4 1000 0.6-3 125 278 Decomposition outside the kiln
Φ3.3×52 3.3 52 3.5 1300 0.266-2.66 125 283 preheat decomposition
Φ3.5×54 3.5 54 3.5 1500 0.55-3.4 220 363 preheat decomposition
Φ3.6×70 3.6 70 3.5 1800 0.25-1.25 125 419 Residual heat power
Φ4.0×56 4 56 4 2300 0.41-4.07 315 456 preheat decomposition
Φ4.0×60 4 60 3.5 2500 0.396-3.96 315 510 preheat decomposition
Φ4.2×60 4.2 60 4 2750 0.4-3.98 375 633 preheat decomposition
Φ4.3×60 4.3 60 3.5 3200 0.396-3.96 375 583 preheat decomposition
Φ4.5×66 4.5 66 3.5 4000 0.41-4.1 560 710.4 preheat decomposition
Φ4.7×74 4.7 74 4 4500 0.35-4 630 849 preheat decomposition
Φ4.8×74 4.8 74 4 5000 0.396-3.96 630 899 preheat decomposition
Φ5.0×74 5 74 4 6000 0.35-4 710 944 preheat decomposition
Φ5.6×87 5.6 87 4 8000 Max4.23 800 1265 preheat decomposition
Φ6.0×95 6 95 4 10000 Max5 950×2 1659 preheat decomposition
 
Zhengzhou Taida Group is a very experienced manufacturer for rotary kiln equipment in China. If you are interested in our rotary kiln or relevant devices, welcome customers from all over the world to our factory. You can also call us at 0086-18539990967 or send email to info@tdaxy.com.

Please enter your demand such as Raw material type,Capacity, Self introduction, Required specifications. To become our quality clients will have access to a 3% discount of contract!

You can also send email to zztaida@rotarykilndryer.com

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